4/3/2025, 10:04:02 PM 星期四
钻具切割用聚晶立方氮化硼刀具的摩擦学研究
CSTR:
作者:
作者单位:

1.中国地质大学(北京)工程技术学院,北京 100083;2.中国地质大学(北京)数理学院,北京 100083;3.中国地质大学(北京)郑州研究院,河南 郑州 451283;4.中国地质科学院郑州矿产综合利用研究所,河南 郑州 450006;5.中安联合投资集团有限公司,北京 100081

中图分类号:

P634;TH117

基金项目:

国家自然科学基金项目“聚晶金刚石摩擦表界面钝化机制与转移膜形成机理”(编号:51875537)、“聚晶金刚石表界面摩擦效应及其微观磨损机制”(编号:41572359);北京市自然科学基金资助项目“苛刻工况下聚晶立方氮化硼摩擦学行为及其影响机制”(编号:3214052);中央高校基本业务费项目“聚晶立方氮化硼高温热损伤及其摩擦学机理研究”(编号:2652019109)


Research on tribological properties of polycrystalline cubic boron nitride tools based on drilling tools cutting
Author:
Affiliation:

1.School of Engineering and Technology, China University of Geosciences, Beijing 100083, China;2.School of Science, China University of Geosciences, Beijing 100083, China;3.Zhengzhou Research Institute, China University of Geosciences, Zhengzhou Henan 451283, China;4.Zhengzhou Institute of Multipurpose Utilization of Mineral Resources, CAGS, Zhengzhou Henan 450006, China;5.Sinounited Investment Group Corporation Limited, Beijing 100081, China

  • 摘要
  • | |
  • 访问统计
  • |
  • 参考文献 [34]
  • |
  • 相似文献
  • | | |
  • 文章评论
    摘要:

    在钻探工程中遇到孔内事故时,经常采用割刀来切割事故钻具,然而在切割事故钻具的同时也会涉及到切割周边岩石的问题。本研究针对刀具切割岩石的复杂工况条件,设计了不同退火温度下的聚晶立方氮化硼(Polycrystalline Cubic Boron Nitride Compact,简称PCBN)复合片对磨Si3N4球的摩擦磨损试验,采用了光学显微镜和X射线衍射仪(XRD)、扫描电子显微镜(SEM)、X射线能谱仪(EDS)等表征方法,分析了退火温度对PCBN的影响和PCBN对磨Si3N4球的摩擦学行为。结果表明:高于800 ℃退火处理,PCBN粘结剂氧化生成TiO2。当800 ℃退火的PCBN对磨Si3N4球时,出现轻微的粘着磨损;900 ℃退火的PCBN对磨Si3N4球时,粘着磨损现象加重;然而,1000 ℃退火处理后,磨痕处磨粒磨损和粘着磨损共存。且PCBN对磨Si3N4球时,摩擦系数与退火温度有关。

    Abstract:

    In order to solve the problem of accidents in the hole encountered in the drilling project, cutters are used for accident drills. However, rocks could be cut when drills are cut. Therefore, the friction and wear tests of polycrystalline cubic boron nitride (PCBN) against the Si3N4 ball are designed at different annealing temperatures based on the complex working conditions. Optical microscope, X-ray diffractometer (XRD), scanning electron microscope (SEM), X-ray energy spectrometer (EDS) were used to analyze the influence of heat treatment on PCBN and the tribological behavior of PCBN against the Si3N4 ball. The results show that: After annealing treatment above 800℃, PCBN binder oxidation generates TiO2. Furthermore, there is slight adhesive wear after PCBN at annealing treatment of 800℃ against Si3N4 ball. Adhesive wear is more serious after PCBN at annealing treatment of 900℃ against Si3N4 ball. However, abrasive wear and adhesive wear coexist after PCBN at annealing treatment of 1000℃ against Si3N4 ball. In addition, friction coefficients of PCBN against Si3N4 ball are associated with the annealing temperatures.

    参考文献
    [1] 国土资源部.国土资源“十三五”科技创新发展规划[Z].2016.Ministry of Land and Resources. Land and resources “13th Five-Year” scientific and technological innovation development plan[Z]. 2016.
    [2] 自然资源部.自然资源科技创新发展规划纲要[Z].2018.Ministry of Land and Resources. Outline of the natural resources science and technology innovation development plan[Z]. 2018.
    [3] 张金昌.地质钻探技术与装备21世纪新进展[J].探矿工程(岩土钻掘工程),2016,43 (4):10-17.ZHANG Jinchang. New development of the 21st century geological drilling technology and equipment[J]. Exploration Engineering (Rock & Soil Drilling and Tunneling), 2016,43(4):10-17.
    [4] 孙建华,刘秀美,王志刚,等.地质钻探孔内复杂情况和孔内事故种类梳理分析[J].探矿工程(岩土钻掘工程),2017,44(1): 4-9.SUN Jianhua, LIU Xiumei, WANG Zhigang, et al. Classification and analysis on complex cases and accidents in geological drilling holes[J]. Exploration Engineering (Rock & Soil Drilling and Tunneling), 2017,44(1):4-9.
    [5] 李粤南.深部孔段卡、埋钻事故防治对策的探讨[J].探矿工程(岩土钻掘工程),2011,38(9): 2-5.LI Yuenan. Discussion of prevention measures for bit freezing and burying accidents in deep borehole[J]. Exploration Engineering (Rock & Soil Drilling and Tunneling), 2011,38(9):2-5.
    [6] 胡郁乐,张绍和.钻探事故预防与处理知识问答[M].长沙:中南大学出版社,2010.HU Yule, ZHANG Shaohe. Questions and answers on drilling accident prevention and treatment knowledge[M]. Changsha: Central South University Press, 2010.
    [7] 蒋希文.钻井事故与复杂问题(第二版)[M].北京:石油工业出版社,2006.JIANG Xiwen. Drilling accidents and complex problems (Second Edition)[M]. Beijing: Petroleum Industry Press, 2006.
    [8] 陈永杰,王海阔,彭进,等.聚晶立方氮化硼的制备方法及应用进展[J].金刚石与磨料磨具工程,2015,35(2):74-80.CHEN Yongjie, WANG Haikuo, PENG Jin, et al. Production method stand application of polycrystalline cubic boron nitride[J]. Diamond & Abrasives Engineering, 2015,35(2):74-80.
    [9] 王光祖.立方氮化硼磨具新近探究综述[J].超硬材料工程,2016,28(4):42-46.WANG Guangzu. Review of recent research on cubic boron nitride grinding tools[J]. Superhard material Engineering, 2016,28(4):42-46.
    [10] Zhao Z, Xu B, Tian Y. Recent advances in superhard materials[J]. Annual Review of Materials Research, 2016,46:383-406.
    [11] 于启勋.超硬刀具材料的发展与应用[J].工具技术,2004,38(11):9-12.YU Qixun. Developmeng and application of ultrahard cutting tool material[J]. Tool Engineering, 2004,38(11):9-12.
    [12] Dewes R C, Aspinwall D K. A review of ultra high speed milling of hardened steels[J]. Journal of Materials Processing Technology, 1997,69:1-17.
    [13] Chou Y K, Evans C J. Cubic boron nitride tool wear in interrupted hard cutting[J]. Wear, 1999,225-229:234-245.
    [14] Abrao A M, Aspinwall D K. Temperature evaluation of cutting tools during machining of hardened bearing steel using polycrystalline cubic boron nitride and ceramic cutting tools[J]. Materials Science and Technology, 1997,13(5):445-450.
    [15] Shalaby M A, Hakim M A, Veldhuis S C. A thermal model for hard precision turning[J]. The International Journal of Advanced Manufacturing Technology, 2018,98:2401-2413.
    [16] Ren X J, Yang Q X, James R D, et al. Cutting temperatures in hard turning chromium hardfacings with PCBN tooling[J]. Journal of Materials Processing Technology, 2004,147(1): 38-44.
    [17] Harris T K, Brookes E J, Taylor C J. The effect of temperature on the hardness of polycrystalline cubic boron nitride cutting tool materials[J]. International Journal of Refractory Metals and Hard Materials, 2004,22(2-3):105-110.
    [18] Chen L, Tai B L, Chaudhari R G, et al. Machined surface temperature in hard turning[J]. International Journal of Machine Tools & Manufacture, 2017,121:10-21.
    [19] 于英华.机械制造技术基础[M].北京:机械工业出版社,2013.YU Yinghua. Fundaments of mechanical manufacturing technology[M]. Beijing: Mechanical Industry Press, 2013.
    [20] Cerce L, Pusavec F. Increasing machinability of grey cast iron using cubic boron nitride tools: Evaluation of wear mechanisms[J]. Indian Journal of Engineering and Materials Sciences, 2016,23: 65-78.
    [21] Braghini A, Coelho R T. An investigation of the wear mechanisms of polycrystalline cubic boron nitride (PCBN) tools when end milling hardened steels at low/medium cutting speeds[J]. International Journal of Advanced Manufacturing Technology, 2001,17(4):244-251.
    [22] Liu X L, Wen D H, Li Z J, et al. Experimental study on hard turning hardened GCr15 steel with PCBN tool[J]. Journal of Materials Processing Technology, 2002,129(1):217-221.
    [23] Yang H, Ding N, Niu X, et al. Wear mechanism of PCBN hard cutting the powder metallurgy valve seats[J]. Key Engineering Materials, 2016,693:996-1002.
    [24] 王成彪,刘家浚,韦淡平,等.摩擦学材料及表面工程[M].北京:国防工业出版社,2012.WANG Chengbiao, LIU Jiajun, WEI Danping, et al. Tribological materials and surface engineering [M]. Beijing: National Defense Industry Press, 2012.
    [25] Watanabe S, Miyake S, Murakawa M. Tribological properties of cubic, amorphous and hexagonal boron nitride films[J]. Surface and Coatings Technology, 1991,49:406-410.
    [26] Watanabe S, Miyake S, Murakawa M. Tribological behavior of cubic boron nitride film sliding against diamond[J]. Journal of Tribology, 1995,117:629-632.
    [27] Watanabe S, Miyake S, Jin M, et al. Frictional behaviors of cubic BN film sliding against DLC[J]. Tribology International, 2004,37:923-927.
    [28] Chong Y M, Ye Q, Yang Y, et al. Tribological study of cubic boron nitride films[J]. Diamond and Related Materials, 2010,19:654-660.
    [29] Liu E L, An W Z, Zhang C, et al. Experimental research on oxidation behavior when cutting Ti-5553 with cemented carbide and PCBN tools[J]. Ferroelectrics, 2020,563:128-138.
    [30] Qin W B, Yue W, Wang C B. Understanding integrated effects of humidity and interfacial transfer film formation on tribological behaviors of sintered polycrystalline diamond[J]. RSC Advances, 2015,5:53484-53496.
    [31] Sanchez-Lopez J C, Erdemir A, Donnet C, et al. Feiction-in-duced structural transformations of diamond-like carbon coatings under various atmospheres[J]. Surface Coating Technology, 2003,163:444-450.
    [32] Schall J D, Gao G, Harrison J A. Effects of adhesion and transfer film formation on the tribology of self-mated DLC contacts[J]. Journal of Physical Chemistry C. 2009,114:5321-5330.
    [33] Bushlya V, Gutnichenko O, Zhou J, et al. Effects of cutting speed when turning age hardened inconel 718 with PCBN tools of binderless and Low-CBN grades[J]. Machining Science and Technology, 2013,17:497-523.
    [34] Tsutomu I, Hiroshi S. Phase formation and characterization of hard coatings in the Ti-Al-N system prepared by the cathodic arc ion plating method[J]. Thin Solid Films, 1991,195:99-110.
    相似文献
    引证文献
引用本文

崔金蒙,孟德忠,吴哲,等.钻具切割用聚晶立方氮化硼刀具的摩擦学研究[J].钻探工程,2021,48(3):10-20.
CUI Jinmeng, MENG Dezhong, WU Zhe, et al. Research on tribological properties of polycrystalline cubic boron nitride tools based on drilling tools cutting[J]. Drilling Engineering, 2021,48(3):10-20.

复制
分享
文章指标
  • 点击次数:671
  • 下载次数: 915
  • HTML阅读次数: 310
  • 引用次数: 0
历史
  • 收稿日期:2020-10-29
  • 最后修改日期:2021-01-28
  • 录用日期:2021-02-01
  • 在线发布日期: 2021-03-22
  • 出版日期: 2021-03-10
文章二维码