4/17/2025, 2:57:55 AM 星期四
孕镶金刚石钻头设计与制造新技术回顾与展望
CSTR:
作者:
作者单位:

中南大学地球科学与信息物理学院,湖南 长沙 410083

中图分类号:

TQ164


Review and prospect of new technologies for design and manufacture of impregnated diamond bits
Author:
Affiliation:

School of Geosciences and Info-Physics, Central South University, Changsha Hunan 410083, China

  • 摘要
  • | |
  • 访问统计
  • |
  • 参考文献 [50]
  • |
  • 相似文献
  • | | |
  • 文章评论
    摘要:

    高性能孕镶金刚石钻头的研制是钻探工程尤其是深部坚硬地层提高钻探效率、降低钻探成本的关键手段之一。本文从钻头胎体、结构和制造工艺三方面综述了孕镶金刚石钻头设计与制造的新技术,针对钻头胎体设计,介绍了胎体对金刚石把持力的调控研究,特别是胎体强化和胎体弱化这两大方向,并阐述了胎体自润滑钻头的设计机理;从唇面结构和水路系统的设计等方面论述了孕镶金刚石钻头结构设计的新思路;讨论了典型孕镶金刚石钻头设计技术,分析了钻头制造工艺现存的问题,并认为未来采用3D打印制造复杂结构孕镶金刚石钻头具有广阔的应用前景。对及时了解和掌握国内外孕镶金刚石钻头设计与制造技术和理论的最新进展,加快高性能孕镶金刚石钻头的研发具有重要意义。

    Abstract:

    The development of high performance impregnated diamond bits is a key tool to the development of drilling industry, which is especially important to improve the drilling efficiency and reduce the drilling cost in deep and complex formation. This paper reviews the new theories and technologies in designing and manufacturing impregnated diamond bits, and discusses the matrix, structure and manufacturing process in details. The study of the regulation of the diamond holding force by the matrix, such as the two major directions of strengthening matrix and weakening matrix, and the design mechanism of the matrix self-lubricating drill bit were introduced in detail for the design of the drill bit carcass. Next, new ideas in the design of the structure of the impregnated diamond bit were discussed, mainly concerning the design of the lip structure and the waterway system. Meanwhile, typical impregnated diamond bit design techniques were discussed, and the existing problems in the manufacturing process of pregnant diamond bits were discussed, and the application of 3D printing for the manufacture of complex structure pregnant diamond drill bits was considered to be promising in the future. It is important to keep abreast of the latest advances in the design and manufacturing technology and theory of pregnant diamond bits in order to accelerate the research and development of high performance impregnated diamond bits.

    参考文献
    [1] Liu W, Gao D. Study on the anti-wear performance of diamond impregnated drill bits[J]. International Journal of Refractory Metals and Hard Materials, 2021,99:105577.
    [2] 张绍和.金刚石与金刚石工具[M].长沙:南大学出版社,2005:40-52.
    [3] Glowka D A, Schafer D M. Program plan for the development of advanced synthetic-diamond drill bits for hard-rock drilling[R]. Sandia National Labs, Albuquerque, NM (United States), 1993.
    [4] Zacny K A, Cooper G A. Investigation of diamond‐impregnated drill bit wear while drilling under Earth and Mars conditions[J]. Journal of Geophysical Research: Planets, 2004,109:E7S10.
    [5] Liu W, Gao D. Study on the anti-wear performance of diamond impregnated drill bits[J]. International Journal of Refractory Metals and Hard Materials, 2021,99:105577.
    [6] 张绍和,鲁凡.孕镶金刚石钻头参数设计规律研究[C]//第四届郑州国际超硬材料及制品研讨会论文集.2003:128-134.
    [7] Xu J, Sheikh A H, Xu C. Interfacial failure modelling of diamond bits made of particulate composites[J]. Composite structures, 2016,155:145-159.
    [8] Levin E, Gutmanas E Y. Solid-state bonding of diamond to Nichrome and Co-20wt% Walloys[J]. Journal of materials science letters, 1990,9(6):726-730.
    [9] 孙洪义,刘树华.孕镶人造金刚石钻头反应性胎体的研究[J].西部探矿工程,2000(4):113.
    [10] Loginov P A, Sidorenko D A, Shvyndina N V, et al. Effect of Ti andTiH2 doping on mechanical and adhesive properties of Fe-Co-Ni binder to diamond in cutting tools[J]. International Journal of Refractory Metals and Hard Materials, 2019,79:69-78.
    [11] Chen C, Liu X, Zhou F, et al. Effect of basalt fiber on the microstructure and holding strength of sintered WC-based diamond composite[J]. International Journal of Refractory Metals and Hard Materials, 2021,99:105600.
    [12] Sidorenko D, Mishnaevsky JR L, Levashov E, et al. Carbon nanotube reinforced metal binder for diamond cutting tools[J]. Materials & Design, 2015,83:536-544.
    [13] Han Y, Zhang S, Bai R, et al. Effect of nano-vanadium nitride on microstructure and properties of sintered Fe-Cu-based diamond composites[J]. International Journal of Refractory Metals and Hard Materials, 2020,91:105256.
    [14] Dai W, Yue B, Chang S, et al. Mechanical properties and microstructural characteristics of WC-bronze-based impregnated diamond composite reinforced by nano-NbC[J]. Tribology International, 2022,174:107777.
    [15] 沈伟丽.金刚石颗粒化学镀Ni-P合金及其性能研究[D].沈阳:东北大学,2011.
    [16] Mechnik V A, Bondarenko N A, Kuzin n O, et al. Influence of the addition of vanadium nitride on the structure and specifications of a diamond-(Fe-Cu-Ni-Sn) composite system[J]. Journal of Friction and Wear, 2018,39:108-113.
    [17] 方啸虎,邓福铭,郑日升,等.现代超硬材料与制品[M].杭州:浙江大学出版社,2011:480-481.
    [18] Chang R, Zang J, Wang Y, et al. Preparation of the gradient Mo layers on diamond grits by spark plasma sintering and their effect on Fe-based matrix diamond composites[J]. Journal of Alloys and Compounds, 2017,695:70-75.
    [19] Deoliveira L J, Cabral S C, Filgueira M. Study hot pressed Fe-diamond composites graphitization[J]. International Journal of Refractory Metals and Hard Materials, 2012,35:228-234.
    [20] Sun Y, Wu J, He L, et al. Influence of B4C coating on graphitization for diamond/WC-Fe-Ni composite[J]. International Journal of Refractory Metals and Hard Materials, 2020,88:105208.
    [21] 宋月清,甘长炎,夏志华,等.金刚石工具胎体性能的弱化问题研究[J].人工晶体学报,1998(4):66-70.
    [22] 庞丰,段隆臣,童牧,等.钻进打滑地层时造孔剂对镶金刚石钻头性能的影响[J].粉末冶金材料科学与工程,2014,19(5):790-796.
    [23] 王佳亮,张绍和.硬质磨粒对孕镶金刚石钻头胎体磨损性能的影响[J].中国有色金属学报,2017,27(9):1872-1878.
    [24] 潘秉锁,方小红,杨凯华.自润滑孕镶金刚石钻头胎体材料初步研究[J].探矿工程(岩土钻掘工程),2009,36(1):76-78.
    [25] 谢兰兰,潘秉锁,段隆臣.石墨粒度对自润滑孕镶金刚石钻头性能的影响[J].地质科技情报,2014,33(3):181-184.
    [26] Li C, Duan L, Tan S, et al. Effect of CaF2 and hBN on the mechanical and tribological properties of Fe-based impregnated diamond bit matrix[J]. International Journal of Refractory Metals and Hard Materials, 2018,75:118-125.
    [27] Tan S, Zhang W, Duan L, et al. Effects of MoS2 and WS2 on the matrix performance of WC based impregnated diamond bit[J]. Tribology International, 2019,131:174-183.
    [28] 孙吉伟.适用于坚硬致密地层的孕镶金刚石钻头唇面结构设计[D].北京:中国地质大学(北京),2019.
    [29] Wu J, Zhang S, Liu L, et al. Rock breaking characteristics of a 3D printing grid-matrix impregnated diamond bit[J]. International Journal of Refractory Metals and Hard Materials, 2020, 89: 105212.
    [30] 高科.孕镶金刚石仿生钻头的研究[D].长春:吉林大学,2006.
    [31] 何龙飞.可再生沟槽式仿生金刚石钻头的试验研究[D].长春:吉林大学,2009.
    [32] 李梦,苏义脑,孙友宏,等.高胎体仿生异型齿孕镶金刚石钻头[J].吉林大学学报(工学版),2016,46(5):1540-1545.
    [33] Wang Z, Zhang Z, Sun Y, et al. Wear behavior of bionic impregnated diamond bits[J]. Tribology International, 2016,94:217-222.
    [34] 高科,王金龙,赵研,等.仿生自补偿一体式高胎体孕镶金刚石取心钻头研究[J].钻探工程,2022,49(1):16-24.
    [35] 刘宝昌,曹鑫,计胜利,等.孔底流场和温度场数值模拟与试验研究——以取心孕镶金刚石钻头为例[J].金刚石与磨料磨具工程,2018,38(5):33-38.
    [36] 常思,刘宝昌,韩哲,等.热-机碎岩孕镶金刚石钻头的设计及试验研究[J].钻探工程,2022,49(2):77-84.
    [37] 汤凤林,沈中华,段隆臣,等.深部各向异性硬岩钻进用新型金刚石钻头试验研究[J].探矿工程(岩土钻掘工程),2017,44(4):74-79.
    [38] 李春,沈立娜.“松科二井”用硬岩长寿命钻头的设计与应用[J].探矿工程(岩土钻掘工程),2018,45(2):56-60.
    [39] 张绍和.金刚石钻头设计与制造新理论新技术[M].武汉:中国地质大学(武汉)出版社,2001,7.
    [40] 罗爱云,王伟雄,段隆臣.强、弱混镶新型金刚石钻头的研究[J].金刚石与磨料磨具工程,2003,134(2):48-50.
    [41] 叶宏煜,谭松成,杨展,等.强化热压烧结孕镶金刚石钻头试验研究[J].超硬材料工程,2021,33(1):1-6.
    [42] 谢志刚,王智慧,罗文来.深孔金刚石地质钻头设计制造技术综述[J].超硬材料工程,2013,25(5):33-36.
    [43] 侯家祥,程文耿.金刚石地质钻头制造工艺新技术的应用与发展[J].超硬材料工程,2012,24(3):5-9.
    [44] Esmacher O, Hurst M, Regmi G, et al. Selective laser sintering of metallic oxide powder mixtures for bi/tri-metallic-oxide formation[J]. Materials Letters, 2021, 286: 129215.
    [45] Agyapong J, Czekanski A, Boakye-Yiadom S. Effect of heat treatment on microstructural evolution and properties of cemented carbides (WC-17Co) reinforced with 3% volume hexagonal-boron nitride (h-BN) and processed by selective laser sintering (SLS)[J]. Materials Characterization, 2021,174:110968.
    [46] Schur R, Ghods S, Wisdom C, et al. Mechanical anisotropy and its evolution with powder reuse in Electron Beam Melting AM of Ti6Al4V[J]. Materials & Design, 2021,200:109450.
    [47] Rahmani R, Brojan M, Antonov M, et al. Perspectives of metal-diamond composites additive manufacturing using SLM-SPS and other techniques for increased wear-impact resistance[J]. International Journal of Refractory Metals and Hard Materials, 2020,88:105192.
    [48] 张绍和,苏舟,刘磊磊,等.SLS和FDMS制造超薄金刚石锯片对比研究[J].金刚石与磨料磨具工程,2021,41(1):38-43.
    [49] Su Z, Zhang S, Liu L, et al. Microstructure and performance characterization of Co-based diamond composites fabricated via fused deposition molding and sintering[J]. Journal of Alloys and Compounds, 2021,871:159569.
    [50] Kong X, Su Z, He T, et al. Development and properties evaluation of diamond-containing metal composites for fused filament fabrication of diamond tool[J]. Diamond and Related Materials, 2022,130:109423.
    相似文献
    引证文献
引用本文

张绍和,孔祥旺,孙平贺,等.孕镶金刚石钻头设计与制造新技术回顾与展望[J].钻探工程,2023,50(S1):1-12.
zhangshoahe, kongxiangwang, sunpinghe, et al. Review and prospect of new technologies for design and manufacture of impregnated diamond bits[J]. Drilling Engineering, 2023,50(S1):1-12.

复制
分享
文章指标
  • 点击次数:411
  • 下载次数: 759
  • HTML阅读次数: 120
  • 引用次数: 0
历史
  • 收稿日期:2023-07-05
  • 最后修改日期:2023-07-05
  • 录用日期:2023-08-04
  • 在线发布日期: 2023-10-21
文章二维码